ITAC Assessment: UM0395
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ITAC Assessment: UM0395
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Assessment Year 2011
Principal Product Flexible plastic packaging
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $50
M
to 100
M
# of Employees 158
Plant Area 140,000
ft2
Annual Production 12,094
ton
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $474,967 8,488,094
kWh
Electricity Demand $255,564 17,159
kW-mo/yr
Natural Gas $177,405 37,574
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,662 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $6,323 $5,000 $4,179
74,675
kWh
$2,144
-
kW-mo/yr
-
02 2.4224: Upgrade controls on compressors $8,974 $8,890 $5,936
106,080
kWh
$3,038
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,425 $15,571 $1,606
28,691
kWh
$819
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $51,920 $110,521 - - $51,920
-
MMBtu
05 2.2447: Heat water with exhaust heat $798 $2,261 - - $798
-
MMBtu
06 2.2136: Install / repair insulation on steam lines $222 $161 - - $222
-
MMBtu
TOTAL RECOMMENDED $70,662 $142,404 $11,721
209,446
kWh
$6,001
-
kW-mo/yr
$52,940
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs