| Assessment Year | 2011 |
|---|---|
| Principal Product | Injection Molded Parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
55,000
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $322,057 | 6,076,691 |
kWh
|
$0.053 |
| Electricity Demand | $195,148 | 10,559 |
kW-mo/yr
|
$18.48 |
| Natural Gas | $22,675 | 2,320 |
MMBtu
|
$9.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,297 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $24,081 | $38,947 |
$14,544
274,417
kWh
|
$9,537
-
kW-mo/yr
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $6,227 | $12,120 |
$6,227
117,480
kWh
|
- | - | - | |
| 03 | 2.3212: Optimize plant power factor | $4,589 | $3,850 | - | - | $4,589 | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,147 | $200 |
$2,147
40,517
kWh
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $1,971 | $2,584 |
$1,971
37,197
kWh
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,811 | $5,000 |
$1,811
34,172
kWh
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $1,389 | $1,350 |
$1,389
26,220
kWh
|
- | - | - | |
| 08 | 2.6211: Conserve energy by efficient use of vending machines | $180 | $10 |
$180
3,400
kWh
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $7,902 | $10,000 | - | - | - |
$7,902
-
MMBtu
|
|
| TOTAL RECOMMENDED | $50,297 | $74,061 |
$28,269
533,403
kWh
|
$9,537
-
kW-mo/yr
|
$4,589 |
$7,902
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs