| Assessment Year | 2011 |
|---|---|
| Principal Product | platings and coatings |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
125,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $264,680 | 5,320,061 |
kWh
|
$0.050 |
| Electricity Demand | $182,652 | 13,031 |
kW-mo/yr
|
$14.02 |
| Natural Gas | $540,703 | 82,522 |
MMBtu
|
$6.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $197,381 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,263 | $23,909 |
$6,337
127,384
kWh
|
$3,926
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.3212: Optimize plant power factor | $9,728 | $5,670 | - | - | $9,728 | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $3,151 | $7,125 |
$3,151
63,336
kWh
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,089 | $1,291 |
$2,089
41,992
kWh
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,601 | $7,500 |
$1,601
32,174
kWh
|
- | - | - | - | |
| 06 | 2.2442: Preheat combustion air with waste heat | $3,466 | $4,400 | - | - | - |
$3,466
-
MMBtu
|
- | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $3,452 | $7,236 | - | - | - |
$3,452
-
MMBtu
|
- | |
| 08 | 2.2136: Install / repair insulation on steam lines | $1,035 | $1,207 | - | - | - |
$1,035
-
MMBtu
|
- | |
| 09 | 3.4113: Treat and reuse rinse waters | $60,914 | $25,231 | - | - | - | - |
$60,914
-
Tgal
|
|
| 10 | 2.2447: Heat water with exhaust heat | $101,682 | $74,000 | - | - | - |
$101,682
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $197,381 | $157,569 |
$13,178
264,886
kWh
|
$3,926
-
kW-mo/yr
|
$9,728 |
$109,635
-
MMBtu
|
$60,914
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs