ITAC Assessment: UM0376
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ITAC Assessment: UM0376
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Assessment Year 2010
Principal Product Coatings
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 119
Plant Area 78,000
ft2
Annual Production 1
units
Production Hrs. Annual 6,120
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $130,939 2,692,240
kWh
Electricity Demand $133,032 8,285
kW-mo/yr
Natural Gas $252,284 33,386
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,294 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,928

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $24,368 $36,732 $14,796
304,195
kWh
$9,572
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $7,625 $250 $7,625
156,771
kWh
- - -
03 2.4239: Eliminate or reduce compressed air usage $4,381 $9,416 $4,381
90,072
kWh
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,012 $6,547 $1,540
31,662
kWh
$2,472
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,793 $200 $3,793
77,977
kWh
- - -
06 2.4221: Install compressor air intakes in coolest locations $3,126 $2,000 $1,986
40,825
kWh
$1,140
-
kW-mo/yr
- -
07 2.3212: Optimize plant power factor $2,850 $2,850 - - $2,850 -
08 2.6211: Conserve energy by efficient use of vending machines $248 $10 $248
5,100
kWh
- - -
09 2.2442: Preheat combustion air with waste heat $1,943 $2,800 - - - $1,943
-
MMBtu
10 2.2414: Use waste heat from hot flue gases to preheat $582 $6,500 - - - $582
-
MMBtu
11 2.2447: Heat water with exhaust heat $35,366 $24,762 - - - $35,366
-
MMBtu
TOTAL RECOMMENDED $88,294 $92,067 $34,369
706,602
kWh
$13,184
-
kW-mo/yr
$2,850 $37,891
-
MMBtu
TOTAL IMPLEMENTED $52,928 $67,305 $34,369
706,602
kWh
$13,184
-
kW-mo/yr
$2,850 $2,525
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs