ITAC Assessment: UM0371
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Assessment Year 2010
Principal Product Large Stamping Dies
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 260
Plant Area 360,000
ft2
Annual Production 300
units
Production Hrs. Annual 6,396
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $475,980 8,994,166
kWh
Electricity Demand $322,542 21,623
kW-mo/yr
Natural Gas $61,605 5,897
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,234 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $159,704

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4322: Use or replace with energy efficient substitutes $70,732 $1,319,976 $13,663
258,183
kWh
$57,069
-
kW-mo/yr
- -
02 2.3212: Optimize plant power factor $60,000 $50,000 - - $60,000 -
03 2.7135: Install occupancy sensors $18,676 $3,128 $18,676
352,921
kWh
- - -
04 2.6211: Conserve energy by efficient use of vending machines $4,729 $10 $1,238
23,400
kWh
$3,491
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,092 $35,268 $1,358
25,654
kWh
$1,734
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $2,475 $3,500 $1,620
30,624
kWh
$855
-
kW-mo/yr
- -
07 2.4322: Use or replace with energy efficient substitutes $9,530 $300,000 - - - $9,530
-
MMBtu
TOTAL RECOMMENDED $169,234 $1,711,882 $36,555
690,782
kWh
$63,149
-
kW-mo/yr
$60,000 $9,530
-
MMBtu
TOTAL IMPLEMENTED $159,704 $1,411,882 $36,555
690,782
kWh
$63,149
-
kW-mo/yr
$60,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs