ITAC Assessment: UM0367
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ITAC Assessment: UM0367
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Assessment Year 2010
Principal Product Specialty Coatings
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 35
Plant Area 100,000
ft2
Annual Production 1
units
Production Hrs. Annual 2,496
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $89,910 1,488,712
kWh
Electricity Demand $54,331 4,442
kW-mo/yr
Natural Gas $230,354 19,316
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $97,299 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $72,874

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $8,074 $37,268 $4,279
70,856
kWh
$3,795
-
kW-mo/yr
-
02 2.2514: Cover open tanks $4,570 $285 $2,063
34,160
kWh
$2,507
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $2,249 $1,158 $2,249
37,242
kWh
- -
04 2.4221: Install compressor air intakes in coolest locations $2,913 $2,000 $1,230
20,360
kWh
$1,683
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,497 $200 $999
16,542
kWh
$498
-
kW-mo/yr
-
06 2.7491: Insulate glazing, walls, ceilings, and roofs $27,997 $68,395 - - $27,997
-
MMBtu
07 2.7243: Improve air circulation with destratification fans / other methods $17,317 $9,800 - - $17,317
-
MMBtu
08 2.2437: Recover waste heat from equipment $12,939 $500 - - $12,939
-
MMBtu
09 2.2437: Recover waste heat from equipment $10,537 $10,500 - - $10,537
-
MMBtu
10 2.7231: Use radiant heater for spot heating $4,999 $8,600 - - $4,999
-
MMBtu
11 2.2442: Preheat combustion air with waste heat $3,186 $7,500 - - $3,186
-
MMBtu
12 2.2511: Insulate bare equipment $573 $3,568 - - $573
-
MMBtu
13 2.7491: Insulate glazing, walls, ceilings, and roofs $277 $329 - - $277
-
MMBtu
14 2.7494: Install storm windows and doors $171 $1,400 - - $171
-
MMBtu
TOTAL RECOMMENDED $97,299 $151,503 $10,820
179,160
kWh
$8,483
-
kW-mo/yr
$77,996
-
MMBtu
TOTAL IMPLEMENTED $72,874 $127,192 $5,509
91,216
kWh
$5,478
-
kW-mo/yr
$61,887
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs