ITAC Assessment: UM0362
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ITAC Assessment: UM0362
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Assessment Year 2010
Principal Product Automated Machine Tooling and Test Systems
NAICS 333519: Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3548: Electric and Gas Welding and Soldering Equipment
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 218,000
ft2
Annual Production 1
units
Production Hrs. Annual 3,276
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $125,053 2,929,440
kWh
Electricity Demand $111,840 8,320
kW-mo/yr
Natural Gas $134,522 11,142
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,700 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,113

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7221: Lower temperature during the winter season and vice-versa $27,064 $1,500 - - $27,064
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $23,058 $89,000 $10,709
250,847
kWh
$12,349
-
kW-mo/yr
-
03 2.2437: Recover waste heat from equipment $12,351 $500 - - $12,351
-
MMBtu
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,185 $400 $2,846
66,660
kWh
$2,339
-
kW-mo/yr
-
05 2.7447: Install vinyl strip / high speed / air curtain doors $4,961 $3,048 - - $4,961
-
MMBtu
06 2.7135: Install occupancy sensors $3,523 $6,072 $3,523
82,532
kWh
- -
07 2.7494: Install storm windows and doors $3,301 $3,000 - - $3,301
-
MMBtu
08 2.4221: Install compressor air intakes in coolest locations $2,257 $2,000 $1,230
28,804
kWh
$1,027
-
kW-mo/yr
-
TOTAL RECOMMENDED $81,700 $105,520 $18,308
428,843
kWh
$15,715
-
kW-mo/yr
$47,677
-
MMBtu
TOTAL IMPLEMENTED $51,113 $97,948 $14,785
346,311
kWh
$15,715
-
kW-mo/yr
$20,613
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs