ITAC Assessment: UM0353
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ITAC Assessment: UM0353
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Assessment Year 2009
Principal Product Fascias and Wheel Liners/Flares
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $50
M
to 100
M
# of Employees 516
Plant Area 454,699
ft2
Annual Production 3,623,450
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,621,167 32,978,005
kWh
Electricity Demand $747,811 68,932
kW-mo/yr
Natural Gas $2,270,292 226,042
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $301,183 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $252,812

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $186,999 $237,500 $130,173
2,647,963
kWh
$56,826
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $26,834 $500 - - $26,834
-
MMBtu
03 2.7313: Recycle air for heating, ventilation and air conditioning $22,477 $22,000 - - $22,477
-
MMBtu
04 2.2437: Recover waste heat from equipment $22,368 $3,000 - - $22,368
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $16,734 $200 $12,264
249,470
kWh
$4,470
-
kW-mo/yr
-
06 2.2211: Use optimum temperature $13,085 $200 - - $13,085
-
MMBtu
07 2.7135: Install occupancy sensors $9,160 $6,330 $7,956
161,834
kWh
$1,204
-
kW-mo/yr
-
08 2.7444: Close holes and openings in building such as broken windows $3,526 $1,500 - - $3,526
-
MMBtu
TOTAL RECOMMENDED $301,183 $271,230 $150,393
3,059,267
kWh
$62,500
-
kW-mo/yr
$88,290
-
MMBtu
TOTAL IMPLEMENTED $252,812 $242,700 $130,173
2,647,963
kWh
$56,826
-
kW-mo/yr
$65,813
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs