ITAC Assessment: UM0335
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ITAC Assessment: UM0335
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Assessment Year 2008
Principal Product Automotive Mirror Assemblies
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 704
Plant Area 228,000
ft2
Annual Production 7,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $974,701 22,606,815
kWh
Electricity Demand $716,322 45,273
kW-mo/yr
Electricity Fees $9,086 -
Natural Gas $409,550 41,127
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $248,747 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $89,698 $182,750 $(-10,290.0)
(-238,615)
kWh
$(-11,325.0)
-
kW-mo/yr
$111,313
-
MMBtu
02 2.2437: Recover waste heat from equipment $74,186 $72,325 $(-643.0)
(-14,914)
kWh
$(-708.0)
-
kW-mo/yr
$75,537
-
MMBtu
03 2.7314: Reduce ventilation air $36,521 $12,950 - - $36,521
-
MMBtu
04 2.2437: Recover waste heat from equipment $31,917 $18,591 - - $31,917
-
MMBtu
05 2.7221: Lower temperature during the winter season and vice-versa $7,221 $500 - - $7,221
-
MMBtu
06 2.7111: Reduce illumination to minimum necessary levels $5,331 $15,000 $3,544
82,188
kWh
$1,787
-
kW-mo/yr
-
07 2.7442: Keep doors and windows shut when not on use $1,972 $50 - - $1,972
-
MMBtu
08 2.2414: Use waste heat from hot flue gases to preheat $1,901 $1,621 $(-140.0)
(-3,257)
kWh
$(-71.0)
-
kW-mo/yr
$2,112
-
MMBtu
TOTAL RECOMMENDED $248,747 $303,787 $(-7,529.0)
(-174,598)
kWh
$(-10,317.0)
-
kW-mo/yr
$266,593
-
MMBtu
TOTAL IMPLEMENTED $14,524 $15,550 $3,544
82,188
kWh
$1,787
-
kW-mo/yr
$9,193
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs