| Assessment Year | 2007 |
|---|---|
| Principal Product | Anodizing and Hardcoating |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
65,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $505,313 | 8,874,808 |
kWh
|
$0.057 |
| Electricity Demand | $110,506 | 24,784 |
kW-mo/yr
|
$4.46 |
| Electricity Fees | $9,143 | - |
|
- |
| Natural Gas | $221,227 | 22,381 |
MMBtu
|
$9.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $47,206 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,568 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $19,901 | $2,000 | - | - |
$19,901
-
MMBtu
|
|
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $8,803 | $50,000 | - | - |
$8,803
-
MMBtu
|
|
| 03 | 2.7314: Reduce ventilation air | $8,623 | $100 | - | - |
$8,623
-
MMBtu
|
|
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,589 | $3,480 |
$4,127
72,472
kWh
|
$462
-
kW-mo/yr
|
- | |
| 05 | 2.5194: Redesign process | $2,329 | $3,480 |
$857
12,343
kWh
|
- |
$1,472
-
MMBtu
|
|
| 06 | 2.2437: Recover waste heat from equipment | $1,506 | $1,060 | - | - |
$1,506
-
MMBtu
|
|
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,455 | $100 |
$1,312
23,045
kWh
|
$143
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $47,206 | $60,220 |
$6,296
107,860
kWh
|
$605
-
kW-mo/yr
|
$40,305
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $34,568 | $5,680 |
$5,439
95,517
kWh
|
$605
-
kW-mo/yr
|
$28,524
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs