| Assessment Year | 2007 |
|---|---|
| Principal Product | Aluminum impacts and forgings |
| NAICS | 332112: Nonferrous Forging |
| SIC | 3463: Nonferrous Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
80,000
ft2
|
| Annual Production | 18,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $273,612 | 6,546,720 |
kWh
|
$0.042 |
| Electricity Demand | $165,451 | 13,804 |
kW-mo/yr
|
$11.99 |
| Electricity Fees | $10,667 | - |
|
- |
| Natural Gas | $738,347 | 98,903 |
MMBtu
|
$7.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $52,430 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,735 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,110 | $1,000 | - | - | - |
$13,110
-
MMBtu
|
|
| 02 | 2.2437: Recover waste heat from equipment | $8,957 | $4,000 | - | - | - |
$8,957
-
MMBtu
|
|
| 03 | 2.3212: Optimize plant power factor | $6,128 | $8,790 | - | - | $6,128 | - | |
| 04 | 2.2514: Cover open tanks | $5,154 | $1,500 | - | - | - |
$5,154
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,079 | $45,000 |
$3,283
78,566
kWh
|
$1,796
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,450 | $1,000 |
$2,359
56,457
kWh
|
$1,091
-
kW-mo/yr
|
- | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $2,637 | $50,000 | - | - | - |
$2,637
-
MMBtu
|
|
| 08 | 2.7135: Install occupancy sensors | $2,167 | $644 |
$2,167
51,896
kWh
|
- | - | - | |
| 09 | 2.2511: Insulate bare equipment | $2,032 | $1,604 | - | - | - |
$2,032
-
MMBtu
|
|
| 10 | 2.2511: Insulate bare equipment | $1,625 | $1,238 | - | - | - |
$1,625
-
MMBtu
|
|
| 11 | 2.2414: Use waste heat from hot flue gases to preheat | $1,083 | $1,350 | - | - | - |
$1,083
-
MMBtu
|
|
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $515 | $1,000 |
$515
69
kWh
|
- | - | - | |
| 13 | 2.2511: Insulate bare equipment | $493 | $307 | - | - | - |
$493
-
MMBtu
|
|
| TOTAL RECOMMENDED | $52,430 | $117,433 |
$8,324
186,988
kWh
|
$2,887
-
kW-mo/yr
|
$6,128 |
$35,091
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $14,735 | $2,238 | - | - | - |
$14,735
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs