| Assessment Year | 2007 |
|---|---|
| Principal Product | Suspension Components |
| NAICS | 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 166 |
| Plant Area |
101,951
ft2
|
| Annual Production | 4,000,000
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $330,608 | 11,333,827 |
kWh
|
$0.029 |
| Electricity Demand | $381,288 | 24,631 |
kW-mo/yr
|
$15.48 |
| Electricity Fees | $33,215 | - |
|
- |
| Natural Gas | $147,879 | 15,271 |
MMBtu
|
$9.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $123,254 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $89,688 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7314: Reduce ventilation air | $20,841 | $4,960 | - | - | - |
$20,841
-
MMBtu
|
|
| 02 | 2.4235: Remove or close off unneeded compressed air lines | $19,072 | - |
$19,072
653,153
kWh
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $12,725 | $3,000 | - |
$12,725
-
kW-mo/yr
|
- | - | |
| 04 | 2.7244: Revise smoke cleanup from operations | $11,829 | $1,846 | - | - | - |
$11,829
-
MMBtu
|
|
| 05 | 2.4235: Remove or close off unneeded compressed air lines | $10,797 | - |
$5,131
175,714
kWh
|
$5,666
-
kW-mo/yr
|
- | - | |
| 06 | 2.3212: Optimize plant power factor | $10,572 | $19,721 | - | - | $10,572 | - | |
| 07 | 2.2437: Recover waste heat from equipment | $7,938 | $500 | - | - | - |
$7,938
-
MMBtu
|
|
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,982 | $825 |
$4,264
146,037
kWh
|
$4,718
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,603 | $20 |
$3,136
107,381
kWh
|
$3,467
-
kW-mo/yr
|
- | - | |
| 10 | 2.4224: Upgrade controls on compressors | $4,703 | $1 |
$4,703
161,071
kWh
|
- | - | - | |
| 11 | 2.7122: Disconnect ballasts | $3,782 | - |
$3,782
129,504
kWh
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,510 | $80 |
$2,142
73,354
kWh
|
$2,368
-
kW-mo/yr
|
- | - | |
| 13 | 2.7224: Reduce space conditioning during non-working hours | $900 | $100 | - | - | - |
$900
-
MMBtu
|
|
| TOTAL RECOMMENDED | $123,254 | $31,053 |
$42,230
1,446,214
kWh
|
$28,944
-
kW-mo/yr
|
$10,572 |
$41,508
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $89,688 | $23,093 |
$42,230
1,446,214
kWh
|
$16,219
-
kW-mo/yr
|
$10,572 |
$20,667
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs