ITAC Assessment: UM0311
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ITAC Assessment: UM0311
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Assessment Year 2006
Principal Product Printed Labels and Forms
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 212
Plant Area 177,114
ft2
Annual Production 23,700,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,499 11,369,754
kWh
Electricity Demand $413,805 20,817
kW-mo/yr
Electricity Fees $18,087 -
Natural Gas $90,530 8,537
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $161,715 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,046

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 3.6121: Burn waste paper for heat $109,604 $27,325 - - $47,700
-
MMBtu
$61,904
-
lb
02 2.4239: Eliminate or reduce compressed air usage $13,002 $6,000 $6,101
242,986
kWh
$6,901
-
kW-mo/yr
- -
03 2.4239: Eliminate or reduce compressed air usage $12,597 $7,800 $5,911
235,417
kWh
$6,686
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $7,001 $3,000 $2,146
85,458
kWh
$4,855
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,325 $450 $2,029
82,822
kWh
$2,296
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,319 $6,620 $2,027
80,724
kWh
$2,292
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $3,364 $200 $3,364
122,964
kWh
- - -
08 2.2437: Recover waste heat from equipment $2,983 $1,000 - - $2,983
-
MMBtu
-
09 2.7111: Reduce illumination to minimum necessary levels $2,525 $375 $1,185
47,191
kWh
$1,340
-
kW-mo/yr
- -
10 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $1,316 $370 $290
11,541
kWh
$1,026
-
kW-mo/yr
- -
11 2.2511: Insulate bare equipment $578 $659 $578
23,030
kWh
- - -
12 2.2136: Install / repair insulation on steam lines $101 $63 - - $101
-
MMBtu
-
TOTAL RECOMMENDED $161,715 $53,862 $23,631
932,133
kWh
$25,396
-
kW-mo/yr
$50,784
-
MMBtu
$61,904
-
lb
TOTAL IMPLEMENTED $16,046 $9,474 $6,109
245,308
kWh
$6,954
-
kW-mo/yr
$2,983
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs