| Assessment Year | 2006 |
|---|---|
| Principal Product | Plastic Injection Molded Parts |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 455 |
| Plant Area |
200,000
ft2
|
| Annual Production | 60,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $541,630 | 15,109,279 |
kWh
|
$0.036 |
| Electricity Demand | $532,732 | 31,285 |
kW-mo/yr
|
$17.03 |
| Electricity Fees | $23,567 | - |
|
- |
| Natural Gas | $244,653 | 21,905 |
MMBtu
|
$11.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $105,093 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $35,617 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2628: Utilize a less expensive cooling method | $31,460 | $21,337 |
$16,133
450,000
kWh
|
$15,327
-
kW-mo/yr
|
- | - | - | |
| 02 | 3.6122: Install solid waste incinerator for heat | $30,322 | $27,325 | - | - | - |
$16,822
-
MMBtu
|
$13,500
-
lb
|
|
| 03 | 2.7243: Improve air circulation with destratification fans / other methods | $20,000 | $14,850 |
$(-609.0)
(-16,994)
kWh
|
$(-540.0)
-
kW-mo/yr
|
$21,149
-
MMBtu
|
- | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $10,978 | $375 |
$5,652
157,440
kWh
|
$5,326
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $7,694 | $2,000 |
$3,946
110,053
kWh
|
$3,748
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,785 | $5,996 |
$1,428
43,620
kWh
|
$1,357
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,854 | $225 |
$951
26,518
kWh
|
$903
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $105,093 | $72,108 |
$27,501
770,637
kWh
|
$26,121
-
kW-mo/yr
|
$21,149
-
MMBtu
|
$16,822
-
MMBtu
|
$13,500
-
lb
|
||
| TOTAL IMPLEMENTED | $35,617 | $21,446 |
$7,422
210,584
kWh
|
$7,046
-
kW-mo/yr
|
$21,149
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs