ITAC Assessment: UM0310
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ITAC Assessment: UM0310
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Assessment Year 2006
Principal Product Plastic Injection Molded Parts
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 455
Plant Area 200,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $541,630 15,109,279
kWh
Electricity Demand $532,732 31,285
kW-mo/yr
Electricity Fees $23,567 -
Natural Gas $244,653 21,905
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,093 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,617

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings
01 2.2628: Utilize a less expensive cooling method $31,460 $21,337 $16,133
450,000
kWh
$15,327
-
kW-mo/yr
- - -
02 3.6122: Install solid waste incinerator for heat $30,322 $27,325 - - - $16,822
-
MMBtu
$13,500
-
lb
03 2.7243: Improve air circulation with destratification fans / other methods $20,000 $14,850 $(-609.0)
(-16,994)
kWh
$(-540.0)
-
kW-mo/yr
$21,149
-
MMBtu
- -
04 2.7111: Reduce illumination to minimum necessary levels $10,978 $375 $5,652
157,440
kWh
$5,326
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $7,694 $2,000 $3,946
110,053
kWh
$3,748
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,785 $5,996 $1,428
43,620
kWh
$1,357
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,854 $225 $951
26,518
kWh
$903
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $105,093 $72,108 $27,501
770,637
kWh
$26,121
-
kW-mo/yr
$21,149
-
MMBtu
$16,822
-
MMBtu
$13,500
-
lb
TOTAL IMPLEMENTED $35,617 $21,446 $7,422
210,584
kWh
$7,046
-
kW-mo/yr
$21,149
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs