| Assessment Year | 2006 |
|---|---|
| Principal Product | Screw-Machined, milled and broached components for the automotive indust |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $50 M to 100M |
| # of Employees | 228 |
| Plant Area |
100,000
ft2
|
| Annual Production | 39,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $490,308 | 6,306,720 |
kWh
|
$0.078 |
| Electricity Demand | $253,010 | 16,193 |
kW-mo/yr
|
$15.62 |
| Electricity Fees | $16,231 | - |
|
- |
| Natural Gas | $36,650 | 43,518 |
MMBtu
|
$0.84 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $45,631 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,458 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $12,618 | $2,500 |
$4,128
117,775
kWh
|
$8,490
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.3212: Optimize plant power factor | $9,510 | $40,185 | - | - | $9,510 | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,445 | $875 |
$3,670
104,772
kWh
|
$3,775
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,663 | $11,910 |
$3,588
102,361
kWh
|
$3,075
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $4,372 | $1,750 |
$2,355
67,191
kWh
|
$2,017
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,496 | $1,000 |
$1,231
35,116
kWh
|
$1,265
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2514: Cover open tanks | $810 | $384 | - | - | - |
$739
-
MMBtu
|
$71
-
Tgal
|
|
| 08 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $796 | $325 |
$796
22,714
kWh
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $594 | $594 |
$594
16,953
kWh
|
- | - | - | - | |
| 10 | 2.2514: Cover open tanks | $327 | $475 | - | - | - |
$327
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $45,631 | $59,998 |
$16,362
466,882
kWh
|
$18,622
-
kW-mo/yr
|
$9,510 |
$1,066
-
MMBtu
|
$71
-
Tgal
|
||
| TOTAL IMPLEMENTED | $29,458 | $7,903 |
$12,774
364,521
kWh
|
$15,547
-
kW-mo/yr
|
- |
$1,066
-
MMBtu
|
$71
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs