| Assessment Year | 2006 |
|---|---|
| Principal Product | Electro Deposition Painting / Powder Coating |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
185,000
ft2
|
| Annual Production | 5,000,000
pieces
|
| Production Hrs. Annual | 4,335
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $10,713 | 4,817,000 |
kWh
|
$0.002 |
| Electricity Demand | $215,055 | 10,713 |
kW-mo/yr
|
$20.07 |
| Electricity Fees | $5,410 | - |
|
- |
| Natural Gas | $1,082,100 | 100,002 |
MMBtu
|
$10.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $47,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,536 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $9,958 | $30,000 | - | - |
$9,958
-
MMBtu
|
|
| 02 | 2.2511: Insulate bare equipment | $6,754 | $1,971 | - | - |
$6,754
-
MMBtu
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $6,429 | $9,875 | - | - |
$6,429
-
MMBtu
|
|
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,344 | $500 | - | - |
$6,344
-
MMBtu
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,457 | $375 |
$3,567
71,391
kWh
|
$3,890
-
kW-mo/yr
|
- | |
| 06 | 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available | $4,498 | $738 |
$3,183
64,104
kWh
|
$1,315
-
kW-mo/yr
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,325 | - |
$1,569
31,602
kWh
|
$1,756
-
kW-mo/yr
|
- | |
| 08 | 2.7141: Lower light fixtures in high ceiling areas | $1,415 | $1,363 |
$668
13,452
kWh
|
$747
-
kW-mo/yr
|
- | |
| 09 | 2.2711: Utilize outside air instead of conditioned air for drying | $328 | $328 |
$(-47.0)
(-949)
kWh
|
$(-52.0)
-
kW-mo/yr
|
$427
-
MMBtu
|
|
| 10 | 2.4221: Install compressor air intakes in coolest locations | $1,062 | $300 |
$506
10,192
kWh
|
$556
-
kW-mo/yr
|
- | |
| 11 | 2.2437: Recover waste heat from equipment | $218 | $500 | - | - |
$218
-
MMBtu
|
|
| TOTAL RECOMMENDED | $47,788 | $45,950 |
$9,446
189,792
kWh
|
$8,212
-
kW-mo/yr
|
$30,130
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $17,536 | $2,346 |
$5,136
102,993
kWh
|
$5,646
-
kW-mo/yr
|
$6,754
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs