| Assessment Year | 2006 |
|---|---|
| Principal Product | Electroplating OEM Bumpers for Auto Industry |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
77,550
ft2
|
| Annual Production | 585,614
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $289,705 | 7,770,400 |
kWh
|
$0.037 |
| Electricity Demand | $246,469 | 16,932 |
kW-mo/yr
|
$14.56 |
| Electricity Fees | $4,498 | - |
|
- |
| Natural Gas | $303,363 | 33,700 |
MMBtu
|
$9.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $30,031 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,031 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $15,780 | $14,167 | - | - |
$15,780
-
MMBtu
|
|
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,203 | $2,500 | - | - |
$7,203
-
MMBtu
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $2,520 | $515 | - | - |
$2,520
-
MMBtu
|
|
| 04 | 2.2437: Recover waste heat from equipment | $1,993 | $500 | - | - |
$1,993
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $972 | $560 |
$471
12,625
kWh
|
$501
-
kW-mo/yr
|
- | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $696 | $825 | - | - |
$696
-
MMBtu
|
|
| 07 | 2.4221: Install compressor air intakes in coolest locations | $537 | $1,000 |
$296
7,938
kWh
|
$241
-
kW-mo/yr
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $330 | $75 |
$209
5,592
kWh
|
$121
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $30,031 | $20,142 |
$976
26,155
kWh
|
$863
-
kW-mo/yr
|
$28,192
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $30,031 | $20,142 |
$976
26,155
kWh
|
$863
-
kW-mo/yr
|
$28,192
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs