ITAC Assessment: UM0293
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ITAC Assessment: UM0293
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Assessment Year 2005
Principal Product Progressive Dies, Sheet Metal Stampings
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 63
Plant Area 62,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 5,720
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $88,577 1,910,896
kWh
Electricity Demand $68,217 5,984
kW-mo/yr
Electricity Fees $1,421 -
Natural Gas $11,722 1,889
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,917 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,679

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,861 $18,165 $5,165
111,431
kWh
$2,696
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,506 $175 $4,292
92,595
kWh
$2,214
-
kW-mo/yr
- -
03 2.7221: Lower temperature during the winter season and vice-versa $6,085 $50 $3,816
45,978
kWh
- $2,269
-
MMBtu
-
04 2.3212: Optimize plant power factor $3,999 $2,728 - - - $3,999
05 2.7447: Install vinyl strip / high speed / air curtain doors $1,239 - $278
3,344
kWh
- $961
-
MMBtu
-
06 2.4234: Cool compressor air intake with heat exchanger $227 $200 $150
3,234
kWh
$77
-
kW-mo/yr
- -
TOTAL RECOMMENDED $25,917 $21,318 $13,701
256,582
kWh
$4,987
-
kW-mo/yr
$3,230
-
MMBtu
$3,999
TOTAL IMPLEMENTED $20,679 $18,590 $13,423
253,238
kWh
$4,987
-
kW-mo/yr
$2,269
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs