| Assessment Year | 2005 |
|---|---|
| Principal Product | Progressive Dies, Sheet Metal Stampings |
| NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 63 |
| Plant Area |
62,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 5,720
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $88,577 | 1,910,896 |
kWh
|
$0.046 |
| Electricity Demand | $68,217 | 5,984 |
kW-mo/yr
|
$11.40 |
| Electricity Fees | $1,421 | - |
|
- |
| Natural Gas | $11,722 | 1,889 |
MMBtu
|
$6.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,917 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,679 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,861 | $18,165 |
$5,165
111,431
kWh
|
$2,696
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,506 | $175 |
$4,292
92,595
kWh
|
$2,214
-
kW-mo/yr
|
- | - | |
| 03 | 2.7221: Lower temperature during the winter season and vice-versa | $6,085 | $50 |
$3,816
45,978
kWh
|
- |
$2,269
-
MMBtu
|
- | |
| 04 | 2.3212: Optimize plant power factor | $3,999 | $2,728 | - | - | - | $3,999 | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,239 | - |
$278
3,344
kWh
|
- |
$961
-
MMBtu
|
- | |
| 06 | 2.4234: Cool compressor air intake with heat exchanger | $227 | $200 |
$150
3,234
kWh
|
$77
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $25,917 | $21,318 |
$13,701
256,582
kWh
|
$4,987
-
kW-mo/yr
|
$3,230
-
MMBtu
|
$3,999 | ||
| TOTAL IMPLEMENTED | $20,679 | $18,590 |
$13,423
253,238
kWh
|
$4,987
-
kW-mo/yr
|
$2,269
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs