ITAC Assessment: UM0292
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ITAC Assessment: UM0292
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Assessment Year 2005
Principal Product Machined Parts: Hinges, Fittings, Etc.
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 50,000
ft2
Annual Production 24,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,096 2,857,057
kWh
Electricity Demand $67,466 7,083
kW-mo/yr
Electricity Fees $2,310 -
Natural Gas $13,224 1,752
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,838 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,093

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,731 $23,005 $6,582
177,278
kWh
$3,149
-
kW-mo/yr
-
02 2.7447: Install vinyl strip / high speed / air curtain doors $5,368 $5,000 - - $5,368
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,782 $480 $1,950
59,250
kWh
$832
-
kW-mo/yr
-
04 2.7124: Make a practice of turning off lights when not needed $1,943 $50 $1,547
24,948
kWh
$396
-
kW-mo/yr
-
05 2.7291: Reschedule and rearrange multiple-source heating systems $1,193 $3,000 - - $1,193
-
MMBtu
06 2.7135: Install occupancy sensors $821 $368 $821
22,098
kWh
- -
TOTAL RECOMMENDED $21,838 $31,903 $10,900
283,574
kWh
$4,377
-
kW-mo/yr
$6,561
-
MMBtu
TOTAL IMPLEMENTED $10,093 $5,530 $3,497
84,198
kWh
$1,228
-
kW-mo/yr
$5,368
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs