ITAC Assessment: UM0265
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ITAC Assessment: UM0265
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Assessment Year 2004
Principal Product Plastic Bottles
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 287
Plant Area 176,000
ft2
Annual Production 400,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,332,899 52,500,335
kWh
Electricity Demand $432,085 93,360
kW-mo/yr
Electricity Fees $(-48,152.0) -
Natural Gas $149,398 27,626
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7233: Use properly designed and sized hvac equipment $105,689 $64,000 n/a $98,344
2,164,739
kWh
$7,345
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $30,525 $30,000 n/a - - $30,525
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $11,733 $15,532 n/a $10,800
237,727
kWh
$933
-
kW-mo/yr
-
04 2.4323: Use optimum size and capacity equipment $11,886 $30,000 n/a $11,060
243,469
kWh
$826
-
kW-mo/yr
-
05 2.2491: Use cooling air which cools hot work pieces for space heating $6,581 $10,000 n/a - - $6,581
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,069 $975 $2,779
61,161
kWh
$290
-
kW-mo/yr
-
07 2.7444: Close holes and openings in building such as broken windows $1,652 $250 - - $1,652
-
MMBtu
08 2.2514: Cover open tanks $855 $1,500 $796
17,524
kWh
$59
-
kW-mo/yr
-
TOTAL RECOMMENDED $171,990 $152,257 $123,779
2,724,620
kWh
$9,453
-
kW-mo/yr
$38,758
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs