ITAC Assessment: UM0263
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ITAC Assessment: UM0263
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Assessment Year 2004
Principal Product Shock Absorbers
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 133
Plant Area 68,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,661 1,744,800
kWh
Electricity Demand $20,872 6,103
kW-mo/yr
Electricity Fees $7,059 -
Natural Gas $16,668 2,524
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,164 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 4.511: Expand operations into unused space $72,800 $11,600 - - - $72,800 - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,652 $1,350 $9,052
172,315
kWh
$1,600
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,527 $16,352 $4,438
102,235
kWh
$1,089
-
kW-mo/yr
- - - -
04 3.5217: Reuse / recycle/ sell paper products $4,280 $9,583 - - - $4,280 - -
05 3.3122: Use filtration, centrifuging to remove contaminants $4,026 $11,000 $(-90.0)
(-1,718)
kWh
- - $(-2,400.0) $(-250.0) $6,766
-
Tgal
06 2.4226: Use / purchase optimum sized compressor $2,663 $50 $1,967
37,452
kWh
$696
-
kW-mo/yr
- - - -
07 2.2437: Recover waste heat from equipment $1,670 $500 - - $1,670
-
MMBtu
- - -
08 2.2514: Cover open tanks $912 $100 $693
13,190
kWh
$196
-
kW-mo/yr
- - - $23
-
Tgal
09 2.7135: Install occupancy sensors $880 $3,280 $880
16,752
kWh
- - - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $493 $1,100 $364
6,922
kWh
$129
-
kW-mo/yr
- - - -
11 2.4239: Eliminate or reduce compressed air usage $261 $1,000 $193
3,671
kWh
$68
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $104,164 $55,915 $17,497
350,819
kWh
$3,778
-
kW-mo/yr
$1,670
-
MMBtu
$74,680 $(-250.0) $6,789
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs