| Assessment Year | 2004 |
|---|---|
| Principal Product | Corrugated packaging |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 92 |
| Plant Area |
176,333
ft2
|
| Annual Production | 290,910
thousand feet
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $102,565 | 2,794,073 |
kWh
|
$0.037 |
| Electricity Demand | $74,769 | 7,948 |
kW-mo/yr
|
$9.41 |
| Electricity Fees | $(-397.0) | - |
|
- |
| Natural Gas | $247,155 | 32,660 |
MMBtu
|
$7.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $122,232 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $51,283 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $40,040 | $58,000 | - | - |
$40,040
-
MMBtu
|
- | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $25,534 | $43,000 |
$14,468
384,687
kWh
|
$11,066
-
kW-mo/yr
|
- | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $20,415 | $11,200 |
$12,915
351,917
kWh
|
- | - | $7,500 | |
| 04 | 2.2136: Install / repair insulation on steam lines | $12,337 | $7,410 | - | - |
$12,337
-
MMBtu
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,545 | $75,000 |
$3,794
103,348
kWh
|
$2,751
-
kW-mo/yr
|
- | - | |
| 06 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $5,375 | $6,500 | - | - |
$5,375
-
MMBtu
|
- | |
| 07 | 2.4224: Upgrade controls on compressors | $3,423 | $1,500 |
$2,160
69,498
kWh
|
$1,263
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,205 | $825 |
$1,890
51,483
kWh
|
$1,315
-
kW-mo/yr
|
- | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $1,893 | $68 | - | - |
$1,893
-
MMBtu
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,765 | $200 |
$1,040
28,328
kWh
|
$725
-
kW-mo/yr
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,700 | $1,100 |
$1,004
27,357
kWh
|
$696
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $122,232 | $204,803 |
$37,271
1,016,618
kWh
|
$17,816
-
kW-mo/yr
|
$59,645
-
MMBtu
|
$7,500 | ||
| TOTAL IMPLEMENTED | $51,283 | $97,303 |
$22,803
631,931
kWh
|
$6,750
-
kW-mo/yr
|
$14,230
-
MMBtu
|
$7,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs