ITAC Assessment: UM0257
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ITAC Assessment: UM0257
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Assessment Year 2004
Principal Product Stampings and Welded Assemblies
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $5
M
to 10
M
# of Employees 35
Plant Area 45,000
ft2
Annual Production 45,000,000
pieces
Production Hrs. Annual 2,375
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,337 466,240
kWh
Electricity Fees $(-96.0) -
Natural Gas $24,010 4,542
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,186 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,881

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $10,326 $10,958 - $10,326
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,305 $9,817 $3,305
36,484
kWh
-
03 2.4224: Upgrade controls on compressors $2,448 $300 $2,448
25,690
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,370 $300 $1,370
14,380
kWh
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $737 $200 $737
7,733
kWh
-
TOTAL RECOMMENDED $18,186 $21,575 $7,860
84,287
kWh
$10,326
-
MMBtu
TOTAL IMPLEMENTED $14,881 $11,758 $4,555
47,803
kWh
$10,326
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs