ITAC Assessment: UM0251
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ITAC Assessment: UM0251
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Assessment Year 2004
Principal Product Ventilation Covers
NAICS 332323: Ornamental and Architectural Metal Work Manufacturing
SIC 3446: Architectural and Ornamental Metal Work
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 813,264
ft2
Annual Production 23,140,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $473,488 14,356,808
kWh
Electricity Demand $253,592 30,011
kW-mo/yr
Electricity Fees $15,065 -
Natural Gas $445,883 59,697
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $139,178 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,675

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2511: Insulate bare equipment $41,018 $37,327 n/a - - $41,018
-
MMBtu
02 2.4224: Upgrade controls on compressors $35,085 $20,225 $25,638
925,827
kWh
$9,447
-
kW-mo/yr
-
03 2.7111: Reduce illumination to minimum necessary levels $26,517 $31,338 n/a $17,755
538,356
kWh
$8,762
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $18,376 $21,876 n/a $8,996
272,788
kWh
$9,380
-
kW-mo/yr
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $10,592 $100 - - $10,592
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $7,590 $100 $5,085
154,164
kWh
$2,505
-
kW-mo/yr
-
TOTAL RECOMMENDED $139,178 $110,966 $57,474
1,891,135
kWh
$30,094
-
kW-mo/yr
$51,610
-
MMBtu
TOTAL IMPLEMENTED $42,675 $20,325 $30,723
1,079,991
kWh
$11,952
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs