ITAC Assessment: UM0249
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ITAC Assessment: UM0249
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Assessment Year 2004
Principal Product Bent Tubular Weld Assemblies
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $50
M
to 100
M
# of Employees 427
Plant Area 100,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 6,624
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $180,114 6,728,360
kWh
Electricity Demand $194,702 13,805
kW-mo/yr
Electricity Fees $8,935 -
Natural Gas $53,629 8,146
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $177,666 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $117,831

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Ancillary Material Cost Savings
01 3.7311: Maintain machines to reduce leaks $78,906 $4,500 - - - - $78,906
02 3.3122: Use filtration, centrifuging to remove contaminants $59,835 $55,000 - - - $59,835
-
Tgal
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $20,288 $20,400 $10,390
387,703
kWh
$9,898
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,027 $8,138 $4,441
34,717
kWh
$2,586
-
kW-mo/yr
- - -
05 2.3212: Optimize plant power factor $6,174 $27,270 - - $6,174 - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,436 $975 $2,785
103,927
kWh
$2,651
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $177,666 $116,283 $17,616
526,347
kWh
$15,135
-
kW-mo/yr
$6,174 $59,835
-
Tgal
$78,906
TOTAL IMPLEMENTED $117,831 $61,283 $17,616
526,347
kWh
$15,135
-
kW-mo/yr
$6,174 - $78,906
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs