| Assessment Year | 2004 |
|---|---|
| Principal Product | Bent Tubular Weld Assemblies |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $50 M to 100M |
| # of Employees | 427 |
| Plant Area |
100,000
ft2
|
| Annual Production | 2,500,000
pieces
|
| Production Hrs. Annual | 6,624
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $180,114 | 6,728,360 |
kWh
|
$0.027 |
| Electricity Demand | $194,702 | 13,805 |
kW-mo/yr
|
$14.10 |
| Electricity Fees | $8,935 | - |
|
- |
| Natural Gas | $53,629 | 8,146 |
MMBtu
|
$6.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $177,666 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $117,831 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.7311: Maintain machines to reduce leaks | $78,906 | $4,500 | - | - | - | - | $78,906 | |
| 02 | 3.3122: Use filtration, centrifuging to remove contaminants | $59,835 | $55,000 | - | - | - |
$59,835
-
Tgal
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $20,288 | $20,400 |
$10,390
387,703
kWh
|
$9,898
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,027 | $8,138 |
$4,441
34,717
kWh
|
$2,586
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3212: Optimize plant power factor | $6,174 | $27,270 | - | - | $6,174 | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,436 | $975 |
$2,785
103,927
kWh
|
$2,651
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $177,666 | $116,283 |
$17,616
526,347
kWh
|
$15,135
-
kW-mo/yr
|
$6,174 |
$59,835
-
Tgal
|
$78,906 | ||
| TOTAL IMPLEMENTED | $117,831 | $61,283 |
$17,616
526,347
kWh
|
$15,135
-
kW-mo/yr
|
$6,174 | - | $78,906 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs