ITAC Assessment: UM0247
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ITAC Assessment: UM0247
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Assessment Year 2004
Principal Product Mechanical Lift Equipment
NAICS 333923: Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3536: Overhead Traveling Cranes, Hoists, and Monorail Systems
Sales Range $50
M
to 100
M
# of Employees 325
Plant Area 82,700
ft2
Annual Production 90,000
pieces
Production Hrs. Annual 4,335
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $262,589 7,450,934
kWh
Electricity Demand $168,234 17,789
kW-mo/yr
Electricity Fees $9,264 -
Natural Gas $378,288 62,189
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $349,491 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,770

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7231: Use radiant heater for spot heating $300,078 $269,346 - - $300,078
-
MMBtu
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,882 $7,500 $10,822
307,098
kWh
$8,060
-
kW-mo/yr
- -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $12,365 $6,000 - $12,365
-
kW-mo/yr
- -
04 3.3122: Use filtration, centrifuging to remove contaminants $10,227 $11,000 - - - $10,227
-
Tgal
05 2.4224: Upgrade controls on compressors $6,051 $12,000 $3,474
98,595
kWh
$2,577
-
kW-mo/yr
- -
06 2.4225: Install common header on compressors $1,888 $1,100 $946
26,831
kWh
$942
-
kW-mo/yr
- -
TOTAL RECOMMENDED $349,491 $306,946 $15,242
432,524
kWh
$23,944
-
kW-mo/yr
$300,078
-
MMBtu
$10,227
-
Tgal
TOTAL IMPLEMENTED $20,770 $8,600 $11,768
333,929
kWh
$9,002
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs