ITAC Assessment: UM0246
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ITAC Assessment: UM0246
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Assessment Year 2003
Principal Product Thermoformed Fuel Lines
NAICS 333515: Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $10
M
to 50
M
# of Employees 52
Plant Area 82,700
ft2
Annual Production 70,000,000
pieces
Production Hrs. Annual 3,952
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,891 1,051,860
kWh
Electricity Fees $2,716 -
Natural Gas $19,468 3,552
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,270 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,405

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $34,080 $26,630 $44,765
456,768
kWh
$(-10,685.0)
-
MMBtu
02 2.2511: Insulate bare equipment $6,140 $700 - $6,140
-
MMBtu
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,885 $100 $1,885
19,240
kWh
-
04 2.2437: Recover waste heat from equipment $1,380 $500 - $1,380
-
MMBtu
05 2.4221: Install compressor air intakes in coolest locations $1,165 $2,000 $1,165
11,905
kWh
-
06 2.7131: Add area lighting switches $620 $600 $620
6,325
kWh
-
TOTAL RECOMMENDED $45,270 $30,530 $48,435
494,238
kWh
$(-3,165.0)
-
MMBtu
TOTAL IMPLEMENTED $9,405 $1,300 $1,885
19,240
kWh
$7,520
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs