ITAC Assessment: MA0488
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ITAC Assessment: MA0488
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Assessment Year 2001
Principal Product Paper
NAICS
n/a
SIC 2621: Paper Mills
Sales Range $50
M
to 100
M
# of Employees 225
Plant Area 200,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 8,600
hrs
Location (State) Vermont

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,631,300 33,006,478
kWh
Electricity Demand $558,531 61,285
kW-mo/yr
Electricity Fees $49,571 -
Fuel Oil #2 $157,800 19,991
MMBtu
Fuel Oil #6 $1,586,800 384,636
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $420,825 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $135,125

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2444: Use hot process fluids to preheat incoming process fluids $241,800 $250,000 $(-25,600.0)
(-513,200)
kWh
$(-6,600.0)
-
kW-mo/yr
$274,000
-
MMBtu
- -
02 2.2414: Use waste heat from hot flue gases to preheat $84,500 $1,500 - - $84,500
-
MMBtu
- -
03 3.4151: Minimize water usage $25,000 - - - - - $25,000
-
Tgal
04 3.4141: Replace the chlorination stage with an oxygen or ozone stage $24,500 $5,000 - - - $(-13,500.0) $38,000
-
Tgal
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,500 $20,000 $10,500
211,000
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,025 $700 $6,025
120,500
kWh
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,800 - $5,800
116,000
kWh
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,000 $12,000 $5,000
99,000
kWh
- - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,900 $8,000 $4,900
97,400
kWh
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,700 $7,500 $3,700
74,000
kWh
- - - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,000 $8,000 $3,000
60,500
kWh
- - - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,000 $8,000 $3,000
62,500
kWh
- - - -
13 2.4221: Install compressor air intakes in coolest locations $2,900 $1,000 $2,900
57,700
kWh
- - - -
14 2.2136: Install / repair insulation on steam lines $200 $150 - - $200
-
MMBtu
- -
TOTAL RECOMMENDED $420,825 $321,850 $19,225
385,400
kWh
$(-6,600.0)
-
kW-mo/yr
$358,700
-
MMBtu
$(-13,500.0) $63,000
-
Tgal
TOTAL IMPLEMENTED $135,125 $29,850 $25,425
506,900
kWh
- $84,700
-
MMBtu
- $25,000
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs