ITAC Assessment: UM0242
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ITAC Assessment: UM0242
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Assessment Year 2003
Principal Product Blow Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 115
Plant Area 56,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $234,122 5,871,000
kWh
Electricity Demand $95,188 11,186
kW-mo/yr
Electricity Fees $6,396 -
Natural Gas $6,982 1,153
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,855 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7135: Install occupancy sensors $9,740 $6,270 $8,140
204,143
kWh
$1,600
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $9,195 $1,000 $7,115
178,367
kWh
$2,080
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,670 $300 $6,705
168,200
kWh
$1,965
-
kW-mo/yr
04 2.4131: Size electric motors for peak operating efficiency $5,040 $1,100 $3,900
97,775
kWh
$1,140
-
kW-mo/yr
05 2.2511: Insulate bare equipment $4,180 $645 $2,630
66,029
kWh
$1,550
-
kW-mo/yr
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,030 $2,170 $800
19,970
kWh
$230
-
kW-mo/yr
TOTAL RECOMMENDED $37,855 $11,485 $29,290
734,484
kWh
$8,565
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs