ITAC Assessment: UM0241
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ITAC Assessment: UM0241
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Assessment Year 2003
Principal Product Injection Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 82
Plant Area 80,000
ft2
Annual Production 24,000,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,003 2,926,434
kWh
Electricity Demand $68,696 7,080
kW-mo/yr
Electricity Fees $5,137 -
Natural Gas $11,878 2,008
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $609,705 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,805

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 4.211: Consider use / purchase of bulk materials where possible $573,000 $390,000 - - - $573,000
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $17,350 $8,000 $3,620
107,070
kWh
$15,400
-
kW-mo/yr
$(-1,670.0)
-
MMBtu
-
03 2.6231: Utilize controls to operate equipment only when needed $8,900 $4,800 $5,525
163,295
kWh
$3,375
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,270 $10,510 $3,300
97,528
kWh
$1,970
-
kW-mo/yr
- -
05 2.7243: Improve air circulation with destratification fans / other methods $4,275 $2,100 $(-55.0)
(-12,960)
kWh
$(-945.0)
-
kW-mo/yr
$5,275
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $910 $75 $570
16,966
kWh
$340
-
kW-mo/yr
- -
TOTAL RECOMMENDED $609,705 $415,485 $12,960
371,899
kWh
$20,140
-
kW-mo/yr
$3,605
-
MMBtu
$573,000
TOTAL IMPLEMENTED $27,805 $20,685 $7,435
208,604
kWh
$16,765
-
kW-mo/yr
$3,605
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs