ITAC Assessment: MZ0340
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ITAC Assessment: MZ0340
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Assessment Year 2023
Principal Product Rubber and plastic components for construction machinery
NAICS 333120: Construction Machinery Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 75,000
ft2
Annual Production 22,000,000
pieces
Production Hrs. Annual 8,496
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,546,621 15,262,991
kWh
Electricity Demand $146,593 41,818
kW-mo/yr
Natural Gas $445,020 109,104
MMBtu
Waste Disposal Costs
Water Usage $138,559 9,588
Tgal
Water Disposal $138,559 9,588
Tgal
TOTAL YEARLY COSTS $2,415,352
RECOMMENDED SAVINGS* $263,261 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $3,529 $720 - - $3,529
-
MMBtu
-
02 2.6127: Maintain air filters by cleaning or replacement $3,688 $320 $3,516
34,809
kWh
$172
-
kW-mo/yr
- -
03 2.4239: Eliminate or reduce compressed air usage $27,810 $3,202 $26,508
262,455
kWh
$1,302
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $618 $260 $618
6,119
kWh
- - -
05 3.4116: Meter recycled water (to reduce sewer charges) $6,940 $4,520 - - - $6,940
-
Tgal
06 2.2414: Use waste heat from hot flue gases to preheat $5,084 $18,000 - - $5,084
-
MMBtu
-
07 2.2622: Replace existing chiller with high efficiency model $188,061 $900,000 $161,079
1,594,845
kWh
$26,982
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,531 $5,336 $27,531
272,580
kWh
- - -
TOTAL RECOMMENDED $263,261 $932,358 $219,252
2,170,808
kWh
$28,456
-
kW-mo/yr
$8,613
-
MMBtu
$6,940
-
Tgal
TOTAL IMPLEMENTED $35,366 $6,636 $31,665
313,508
kWh
$172
-
kW-mo/yr
$3,529
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs