| Assessment Year | 2003 |
|---|---|
| Principal Product | Corrugated Containers |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
160,000
ft2
|
| Annual Production | 44,000
ton
|
| Production Hrs. Annual | 1,980
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $141,688 | 5,728,450 |
kWh
|
$0.025 |
| Electricity Demand | $243,488 | 13,375 |
kW-mo/yr
|
$18.20 |
| Electricity Fees | $3,721 | - |
|
- |
| Natural Gas | $489,563 | 56,660 |
MMBtu
|
$8.64 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $120,305 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $86,885 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $28,120 | $1,000 | - | - |
$28,120
-
MMBtu
|
- | |
| 02 | 2.4323: Use optimum size and capacity equipment | $17,060 | $5,000 |
$15,150
612,695
kWh
|
$1,910
-
kW-mo/yr
|
- | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $16,440 | $2,500 | - | - |
$17,490
-
MMBtu
|
$(-1,050.0) | |
| 04 | 2.7243: Improve air circulation with destratification fans / other methods | $14,980 | $9,450 |
$(-320.0)
(-12,960)
kWh
|
$(-945.0)
-
kW-mo/yr
|
$16,245
-
MMBtu
|
- | |
| 05 | 2.4224: Upgrade controls on compressors | $14,410 | $5,000 |
$7,155
289,340
kWh
|
$7,255
-
kW-mo/yr
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $9,445 | $2,700 | - | - |
$9,445
-
MMBtu
|
- | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $7,305 | $500 |
$7,305
295,343
kWh
|
- | - | - | |
| 08 | 2.2511: Insulate bare equipment | $6,425 | $414 | - | - |
$6,425
-
MMBtu
|
- | |
| 09 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $3,550 | $1,100 |
$1,130
45,865
kWh
|
$2,420
-
kW-mo/yr
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,570 | $4,301 |
$1,730
70,052
kWh
|
$840
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $120,305 | $31,965 |
$32,150
1,300,335
kWh
|
$11,480
-
kW-mo/yr
|
$77,725
-
MMBtu
|
$(-1,050.0) | ||
| TOTAL IMPLEMENTED | $86,885 | $15,100 |
$30,740
1,243,243
kWh
|
$11,585
-
kW-mo/yr
|
$45,610
-
MMBtu
|
$(-1,050.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs