| Assessment Year | 2003 |
|---|---|
| Principal Product | Painted Automobile Parts |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 75 |
| Plant Area |
70,000
ft2
|
| Annual Production | 36,000,000
pieces
|
| Production Hrs. Annual | 3,500
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $82,664 | 3,556,980 |
kWh
|
$0.023 |
| Electricity Demand | $135,260 | 7,365 |
kW-mo/yr
|
$18.37 |
| Natural Gas | $289,456 | 48,762 |
MMBtu
|
$5.94 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,480 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,085 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1191: Change procedures / equipment / operating conditions | $55,000 | $24,610 | - | - | - | - | $55,000 | |
| 02 | 2.2514: Cover open tanks | $28,130 | $2,624 | - | - |
$12,445
-
MMBtu
|
$15,685
-
Tgal
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,191 | $18,246 |
$1,837
79,040
kWh
|
$4,354
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,950 | $150 |
$2,850
122,797
kWh
|
$3,100
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $6,485 | $8,300 | - | - |
$6,485
-
MMBtu
|
- | - | |
| 06 | 2.2437: Recover waste heat from equipment | $3,280 | $2,600 |
$(-132.0)
(-5,622)
kWh
|
$(-355.0)
-
kW-mo/yr
|
$3,767
-
MMBtu
|
- | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $1,520 | $895 |
$518
22,295
kWh
|
$1,002
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $924 | $1,000 |
$444
19,065
kWh
|
$480
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $107,480 | $58,425 |
$5,517
237,575
kWh
|
$8,581
-
kW-mo/yr
|
$22,697
-
MMBtu
|
$15,685
-
Tgal
|
$55,000 | ||
| TOTAL IMPLEMENTED | $42,085 | $11,969 |
$3,368
145,092
kWh
|
$4,102
-
kW-mo/yr
|
$18,930
-
MMBtu
|
$15,685
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs