ITAC Assessment: UM0232
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ITAC Assessment: UM0232
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Assessment Year 2003
Principal Product Automotive Air Conditioner Clutch Assemblies
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $50
M
to 100
M
# of Employees 50
Plant Area 90,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 4,750
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,892 4,826,080
kWh
Electricity Demand $174,262 9,698
kW-mo/yr
Electricity Fees $20,200 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $85,690 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $70,076

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,492 $5,655 $1,238
54,350
kWh
$2,254
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $42,683 $2,100 $20,509
900,743
kWh
$22,174
-
kW-mo/yr
- -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $6,416 $10,600 $2,254
99,000
kWh
$7,116
-
kW-mo/yr
$(-2,954.0)
-
MMBtu
-
04 2.4239: Eliminate or reduce compressed air usage $5,706 $1,660 $1,222
53,690
kWh
$3,864
-
kW-mo/yr
- $620
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $13,693 $1,000 - $13,693
-
kW-mo/yr
- -
06 2.4225: Install common header on compressors $13,700 $6,480 $5,290
232,315
kWh
$8,410
-
kW-mo/yr
- -
TOTAL RECOMMENDED $85,690 $27,495 $30,513
1,340,098
kWh
$57,511
-
kW-mo/yr
$(-2,954.0)
-
MMBtu
$620
TOTAL IMPLEMENTED $70,076 $9,580 $25,799
1,133,058
kWh
$44,277
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs