ITAC Assessment: UM0223
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ITAC Assessment: UM0223
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Assessment Year 2002
Principal Product Hub and rotor assemblies
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range $100
M
to 500
M
# of Employees 243
Plant Area 145,000
ft2
Annual Production 2,520,000
pieces
Production Hrs. Annual 2,880
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $852,877 13,431,600
kWh
Electricity Demand $405,355 28,716
kW-mo/yr
Electricity Fees $(-357,182.0) -
Natural Gas $96,933 10,298
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,796 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,194

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $3,160 $500 $1,580
36,000
kWh
$1,580
-
kW-mo/yr
-
02 2.4133: Use most efficient type of electric motors $3,344 $958 $1,734
47,214
kWh
$1,610
-
kW-mo/yr
-
03 2.7111: Reduce illumination to minimum necessary levels $1,704 $5,850 $1,080
29,260
kWh
$624
-
kW-mo/yr
-
04 2.7243: Improve air circulation with destratification fans / other methods $23,898 $3,150 $(-233.0)
(-6,307)
kWh
$(-121.0)
-
kW-mo/yr
$24,252
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,530 $3,000 $7,560
204,749
kWh
$3,970
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $37,000 $9,500 $2,200
59,800
kWh
$34,800
-
kW-mo/yr
-
07 2.4221: Install compressor air intakes in coolest locations $7,160 $1,250 $4,690
127,146
kWh
$2,470
-
kW-mo/yr
-
TOTAL RECOMMENDED $87,796 $24,208 $18,611
497,862
kWh
$44,933
-
kW-mo/yr
$24,252
-
MMBtu
TOTAL IMPLEMENTED $62,194 $15,208 $17,764
474,909
kWh
$44,430
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs