| Assessment Year | 2002 |
|---|---|
| Principal Product | Chassis Components |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 620 |
| Plant Area |
270,000
ft2
|
| Annual Production | 4,500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $918,057 | 17,212,202 |
kWh
|
$0.053 |
| Electricity Demand | $304,532 | 35,789 |
kW-mo/yr
|
$8.51 |
| Electricity Fees | $16,055 | - |
|
- |
| Natural Gas | $321,872 | 94,091 |
MMBtu
|
$3.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,826 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $69,586 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1114: Limit and control secondary combustion air in furnace | $40,400 | $4,000 | - | - |
$40,400
-
MMBtu
|
|
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $20,486 | $7,425 |
$15,456
441,614
kWh
|
$5,030
-
kW-mo/yr
|
- | |
| 03 | 2.2437: Recover waste heat from equipment | $8,720 | $2,000 | - | - |
$8,720
-
MMBtu
|
|
| 04 | 2.4221: Install compressor air intakes in coolest locations | $8,700 | $1,250 |
$6,510
187,596
kWh
|
$2,190
-
kW-mo/yr
|
- | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $18,750 | $12,870 |
$18,750
540,234
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,580 | $42,883 |
$9,107
262,388
kWh
|
$5,473
-
kW-mo/yr
|
- | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $1,650 | $2,000 |
$1,650
47,404
kWh
|
- | - | |
| 08 | 2.2531: Re-size charging openings or add movable cover or door | $4,075 | $3,000 | - | - |
$4,075
-
MMBtu
|
|
| 09 | 2.4239: Eliminate or reduce compressed air usage | $3,340 | $8,500 |
$2,000
37,694
kWh
|
$1,340
-
kW-mo/yr
|
- | |
| 10 | 2.2437: Recover waste heat from equipment | $1,125 | $2,000 | - | - |
$1,125
-
MMBtu
|
|
| TOTAL RECOMMENDED | $121,826 | $85,928 |
$53,473
1,516,930
kWh
|
$14,033
-
kW-mo/yr
|
$54,320
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $69,586 | $12,675 |
$21,966
629,210
kWh
|
$7,220
-
kW-mo/yr
|
$40,400
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs