| Assessment Year | 2002 |
|---|---|
| Principal Product | Electroplating, mechanical plating, and phosphating |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
95,000
ft2
|
| Annual Production | 74,874,000
pieces
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $295,747 | 4,536,000 |
kWh
|
$0.065 |
| Electricity Demand | $50,261 | 10,962 |
kW-mo/yr
|
$4.59 |
| Electricity Fees | $(-5.0) | - |
|
- |
| Natural Gas | $271,493 | 52,554 |
MMBtu
|
$5.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $70,450 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $35,306 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $1,191 | $200 |
$1,191
18,255
kWh
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,305 | $900 |
$4,893
75,046
kWh
|
$412
-
kW-mo/yr
|
- | - | |
| 03 | 2.4224: Upgrade controls on compressors | $10,926 | $300 |
$10,926
167,581
kWh
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $6,446 | $3,700 |
$5,946
91,202
kWh
|
$500
-
kW-mo/yr
|
- | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $6,357 | $2,100 | - | - |
$6,357
-
MMBtu
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $10,551 | $3,000 | - | - |
$10,551
-
MMBtu
|
- | |
| 07 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $13,604 | $2,500 |
$14,787
226,800
kWh
|
$3,628
-
kW-mo/yr
|
$(-4,811.0)
-
MMBtu
|
- | |
| 08 | 2.2511: Insulate bare equipment | $2,470 | $800 | - | - |
$2,470
-
MMBtu
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,415 | $36,321 |
$5,097
78,175
kWh
|
$708
-
kW-mo/yr
|
- |
$5,610
-
lb
|
|
| 10 | 2.4235: Remove or close off unneeded compressed air lines | $2,185 | $100 |
$2,185
33,516
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $70,450 | $49,921 |
$45,025
690,575
kWh
|
$5,248
-
kW-mo/yr
|
$14,567
-
MMBtu
|
$5,610
-
lb
|
||
| TOTAL IMPLEMENTED | $35,306 | $7,500 |
$23,056
353,617
kWh
|
$4,040
-
kW-mo/yr
|
$8,210
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs