ITAC Assessment: UM0217
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ITAC Assessment: UM0217
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Assessment Year 2002
Principal Product Heat Treatment
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area 15,000
ft2
Annual Production 10,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,415 1,251,495
kWh
Electricity Demand $12,353 654
kW-mo/yr
Electricity Fees $(-405.0) -
Natural Gas $28,730 5,558
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $9,332 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,906

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $396 $75 $158
6,887
kWh
$238
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $310 $600 $130
5,255
kWh
$180
-
kW-mo/yr
- -
03 2.6218: Turn off equipment when not in use $800 $1,170 $800
34,913
kWh
- - -
04 2.7135: Install occupancy sensors $290 $680 $290
30,128
kWh
- - -
05 2.7243: Improve air circulation with destratification fans / other methods $2,326 $2,100 - - $2,326
-
MMBtu
-
06 2.7111: Reduce illumination to minimum necessary levels $300 $50 $300
4,992
kWh
- - -
07 4.652: Replace existing equipment with more suitable substitutes $2,860 $2,500 - - - $2,860
08 2.1133: Adjust burners for efficient operation $2,050 $1,350 - - $2,050
-
MMBtu
-
TOTAL RECOMMENDED $9,332 $8,525 $1,678
82,175
kWh
$418
-
kW-mo/yr
$4,376
-
MMBtu
$2,860
TOTAL IMPLEMENTED $5,906 $5,205 $578
42,270
kWh
$418
-
kW-mo/yr
$2,050
-
MMBtu
$2,860
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs