ITAC Assessment: UM0196
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ITAC Assessment: UM0196
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Assessment Year 2001
Principal Product Thermoformed Plastic Parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 97
Plant Area 200,000
ft2
Annual Production 10,500
ton
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $577,394 16,240,193
kWh
Electricity Demand $366,681 38,892
kW-mo/yr
Electricity Fees $5,539 -
Natural Gas $75,657 15,768
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,433 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,089

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,119 $4,832 $1,053
29,886
kWh
$1,066
-
kW-mo/yr
- - -
02 2.3212: Optimize plant power factor $8,645 $19,064 - - $8,645 - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,004 $450 $1,466
41,313
kWh
$538
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $6,496 $2,500 $5,015
133,901
kWh
$1,481
-
kW-mo/yr
- - -
05 2.7243: Improve air circulation with destratification fans / other methods $4,344 $1,750 - - - $4,344
-
MMBtu
-
06 4.641: Eliminate shutdowns of controls due to overheating $46,825 $45,535 - - - - $46,825
TOTAL RECOMMENDED $70,433 $74,131 $7,534
205,100
kWh
$3,085
-
kW-mo/yr
$8,645 $4,344
-
MMBtu
$46,825
TOTAL IMPLEMENTED $66,089 $72,381 $7,534
205,100
kWh
$3,085
-
kW-mo/yr
$8,645 - $46,825
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs