| Assessment Year | 2000 |
|---|---|
| Principal Product | Heat Treating |
| NAICS |
n/a
|
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 135 |
| Plant Area |
225,077
ft2
|
| Annual Production | 3,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $106,935 | 2,951,055 |
kWh
|
$0.036 |
| Electricity Demand | $132,745 | 6,228 |
kW-mo/yr
|
$21.31 |
| Electricity Fees | $35,507 | - |
|
- |
| Natural Gas | $1,589,783 | 309,218 |
MMBtu
|
$5.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $679,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $733 | $500 |
$733
4,689
kWh
|
- | - | - | |
| 02 | 2.2121: Increase amount of condensate returned | $72,582 | $15,000 | - |
$72,582
-
MMBtu
|
- | - | |
| 03 | 2.2136: Install / repair insulation on steam lines | $2,038 | $2,201 | - |
$2,038
-
MMBtu
|
- | - | |
| 04 | 4.111: Add equipment/ operators to reduce production bottleneck | $127,531 | $162,750 | - |
$28,156
-
MMBtu
|
- | $99,375 | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $51,717 | $8,050 | - |
$51,717
-
MMBtu
|
- | - | |
| 06 | 3.4111: Use closed cycle process to minimize waste water production | $425,187 | $800,000 | - | - |
$425,187
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $679,788 | $988,501 |
$733
4,689
kWh
|
$154,493
-
MMBtu
|
$425,187
-
Tgal
|
$99,375 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs