ITAC Assessment: UM0176
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ITAC Assessment: UM0176
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Assessment Year 2000
Principal Product Heat Treating
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 225,077
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,935 2,951,055
kWh
Electricity Demand $132,745 6,228
kW-mo/yr
Electricity Fees $35,507 -
Natural Gas $1,589,783 309,218
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $679,788 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
01 2.4221: Install compressor air intakes in coolest locations $733 $500 $733
4,689
kWh
- - -
02 2.2121: Increase amount of condensate returned $72,582 $15,000 - $72,582
-
MMBtu
- -
03 2.2136: Install / repair insulation on steam lines $2,038 $2,201 - $2,038
-
MMBtu
- -
04 4.111: Add equipment/ operators to reduce production bottleneck $127,531 $162,750 - $28,156
-
MMBtu
- $99,375
05 2.7243: Improve air circulation with destratification fans / other methods $51,717 $8,050 - $51,717
-
MMBtu
- -
06 3.4111: Use closed cycle process to minimize waste water production $425,187 $800,000 - - $425,187
-
Tgal
-
TOTAL RECOMMENDED $679,788 $988,501 $733
4,689
kWh
$154,493
-
MMBtu
$425,187
-
Tgal
$99,375
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs