ITAC Assessment: UM0173
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ITAC Assessment: UM0173
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Assessment Year 2000
Principal Product Grey Iron Castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $1
M
to 5
M
# of Employees 25
Plant Area 60,000
ft2
Annual Production 2,000
ton
Production Hrs. Annual 2,805
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $128,445 2,033,998
kWh
Electricity Demand $33,209 20,412
kW-mo/yr
Electricity Fees $(-346.0) -
Natural Gas $17,303 4,582
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $8,658 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $573 $800 $311
9,086
kWh
$262
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,521 $225 $803
22,274
kWh
$718
-
kW-mo/yr
-
03 2.4131: Size electric motors for peak operating efficiency $758 $700 $309
8,499
kWh
$449
-
kW-mo/yr
-
04 2.4224: Upgrade controls on compressors $3,506 $800 $2,489
139,508
kWh
$1,017
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $2,300 $750 - - $2,300
-
MMBtu
TOTAL RECOMMENDED $8,658 $3,275 $3,912
179,367
kWh
$2,446
-
kW-mo/yr
$2,300
-
MMBtu
TOTAL IMPLEMENTED - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs