ITAC Assessment: BD0262
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ITAC Assessment: BD0262
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Assessment Year 2004
Principal Product Beef Sausage, Deli Meats, Soup and Chili
NAICS 311611: Animal (except Poultry) Slaughtering
SIC 2011: Meat Packing Plants
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 140,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $816,382 11,970,267
kWh
Electricity Demand $100,832 23,892
kW-mo/yr
Natural Gas $340,894 51,377
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $573,599 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $87,137

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.1222: Install turbulators $40,923 $2,400 - - $40,923
-
MMBtu
- - - -
02 2.1213: Direct warmest air to combustion intake $12,994 $3,000 - - $12,994
-
MMBtu
- - - -
03 2.1213: Direct warmest air to combustion intake $8,498 $4,000 - - $8,498
-
MMBtu
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,116 $8,920 $3,303
89,021
kWh
$722
-
kW-mo/yr
- - $(-529.0) $620 -
05 2.7135: Install occupancy sensors $3,267 $1,200 $2,154
58,061
kWh
$781
-
kW-mo/yr
- - $58 $274 -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,093 - $2,538
68,428
kWh
$555
-
kW-mo/yr
- - - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,261 $850 $1,068
28,824
kWh
$193
-
kW-mo/yr
- - - - -
08 2.4133: Use most efficient type of electric motors $287 $286 $150
5,553
kWh
$137
-
kW-mo/yr
- - - - -
09 2.2692: Use outside cold water source as a supply of cooling water $945 $1,600 $775
20,895
kWh
$170
-
kW-mo/yr
- - - - -
10 2.7111: Reduce illumination to minimum necessary levels $603 $90 $408
10,995
kWh
$89
-
kW-mo/yr
- - $28 $78 -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $32,008 $100 - - - $32,008
-
lb
- - -
12 4.441: Install automatic packing equipment $436,800 $99,000 - - - - $436,800 - -
13 3.1191: Change procedures / equipment / operating conditions $13,000 $300 - - - - - - $13,000
14 3.4116: Meter recycled water (to reduce sewer charges) $11,289 $5,500 - - - - - - $11,289
15 3.1191: Change procedures / equipment / operating conditions $1,724 $250 - $1,724
-
kW-mo/yr
- - - - -
16 4.821: Pay bills on time to avoid late fees $2,231 - - - - - - - $2,231
17 3.1191: Change procedures / equipment / operating conditions $560 $500 - $560
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $573,599 $127,996 $10,396
281,777
kWh
$4,931
-
kW-mo/yr
$62,415
-
MMBtu
$32,008
-
lb
$436,357 $972 $26,520
TOTAL IMPLEMENTED $87,137 $22,456 $6,675
181,459
kWh
$1,833
-
kW-mo/yr
$53,917
-
MMBtu
- $(-471.0) $894 $24,289
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs