ITAC Assessment: UM0170
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ITAC Assessment: UM0170
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Assessment Year 2000
Principal Product Iron Forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 100,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 2,600
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,765 992,966
kWh
Electricity Fees $4,175 -
Natural Gas $353,316 100,157
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $263,206 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,856

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Product Savings
01 2.7135: Install occupancy sensors $709 $1,660 $709
6,741
kWh
- -
02 2.4221: Install compressor air intakes in coolest locations $1,147 $500 - $1,147
-
MMBtu
-
03 2.2422: Use waste heat from hot flue gases to generate steam $185,532 $310,000 $133,719
1,286,049
kWh
$51,813
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $64,245 $22,000 $46,348
445,780
kWh
$17,897
-
MMBtu
-
05 4.652: Replace existing equipment with more suitable substitutes $11,573 $8,200 - - $11,573
TOTAL RECOMMENDED $263,206 $342,360 $180,776
1,738,570
kWh
$70,857
-
MMBtu
$11,573
TOTAL IMPLEMENTED $1,856 $2,160 $709
6,741
kWh
$1,147
-
MMBtu
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs