| Assessment Year | 2000 |
|---|---|
| Principal Product | Grey Iron Castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 113 |
| Plant Area |
200,000
ft2
|
| Annual Production | 42,500
ton
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $318,029 | 9,669,402 |
kWh
|
$0.033 |
| Electricity Demand | $367,944 | 43,200 |
kW-mo/yr
|
$8.52 |
| Natural Gas | $212,095 | 62,841 |
MMBtu
|
$3.38 |
| Other Energy | $990,592 | 140,310 |
MMBtu
|
$7.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $437,027 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $77,418 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.811: Demolish old building to reduce tax and insurance bills | $15,444 | $2,250 |
$58
1,758
kWh
|
$409
-
kW-mo/yr
|
$5,327
-
MMBtu
|
$9,650 | - | |
| 02 | 2.7135: Install occupancy sensors | $1,322 | $800 |
$1,322
43,962
kWh
|
- | - | - | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $27,956 | $8,250 |
$27,956
929,074
kWh
|
- | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $13,069 | $23,100 |
$9,640
293,083
kWh
|
$3,429
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $2,117 | $500 | - | - |
$2,117
-
MMBtu
|
- | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $8,102 | $10,000 | - | - |
$8,102
-
MMBtu
|
- | - | |
| 07 | 2.7243: Improve air circulation with destratification fans / other methods | $6,084 | $350 | - | - |
$6,084
-
MMBtu
|
- | - | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $50,433 | $23,500 | - | - |
$50,433
-
MMBtu
|
- | - | |
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $312,500 | $860,000 | - | - | - | - | $312,500 | |
| TOTAL RECOMMENDED | $437,027 | $928,750 |
$38,976
1,267,877
kWh
|
$3,838
-
kW-mo/yr
|
$72,063
-
MMBtu
|
$9,650 | $312,500 | ||
| TOTAL IMPLEMENTED | $77,418 | $37,050 |
$1,380
45,720
kWh
|
$409
-
kW-mo/yr
|
$65,979
-
MMBtu
|
$9,650 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs