ITAC Assessment: UM0158
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ITAC Assessment: UM0158
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Assessment Year 2000
Principal Product Chemicals
NAICS
n/a
SIC 2800:
Sales Range $100
M
to 500
M
# of Employees 210
Plant Area 140,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $553,250 20,274,912
kWh
Electricity Demand $531,219 30,828
kW-mo/yr
Electricity Fees $(-46,508.0) -
Natural Gas $3,321,518 1,039,849
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $734,468 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $205,998

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $67,296 $2,200 - - $67,296
-
MMBtu
-
02 2.4221: Install compressor air intakes in coolest locations $6,190 $1,400 $3,331
123,388
kWh
$2,859
-
kW-mo/yr
- -
03 2.2121: Increase amount of condensate returned $138,702 $86,970 - - $138,702
-
MMBtu
-
04 2.1241: Reduce excessive boiler blowdown $11,891 $9,860 - - $11,891
-
MMBtu
-
05 2.4131: Size electric motors for peak operating efficiency $106,009 $100,000 $56,800
2,048,359
kWh
$49,209
-
kW-mo/yr
- -
06 2.5123: Reduce fluid flow rates $40,377 $1,000 $25,490
618,113
kWh
$14,887
-
kW-mo/yr
- -
07 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $364,003 $3,000,000 $483,552
17,524,912
kWh
$405,600
-
kW-mo/yr
$(-262,349.0)
-
MMBtu
$(-262,800.0)
TOTAL RECOMMENDED $734,468 $3,201,430 $569,173
20,314,772
kWh
$472,555
-
kW-mo/yr
$(-44,460.0)
-
MMBtu
$(-262,800.0)
TOTAL IMPLEMENTED $205,998 $89,170 - - $205,998
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs