ITAC Assessment: IP0100
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ITAC Assessment: IP0100
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Assessment Year 2018
Principal Product Rubber Products
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 340
Plant Area 200,000
ft2
Annual Production 14,000,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,246,871 17,286,000
kWh
Electricity Demand $260,755 37,364
kW-mo/yr
Electricity Fees $72,514 -
Natural Gas $355,214 62,339
MMBtu
TOTAL YEARLY COSTS $1,935,354
RECOMMENDED SAVINGS* $141,637 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $109,027

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $31,439 $2 $31,439
435,864
kWh
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,249 $7 $3,634
50,380
kWh
$615
-
kW-mo/yr
- -
03 2.4323: Use optimum size and capacity equipment $831 - $711
9,867
kWh
$120
-
kW-mo/yr
- -
04 2.4322: Use or replace with energy efficient substitutes $12,491 $1,482 $12,491
173,179
kWh
- - -
05 2.7221: Lower temperature during the winter season and vice-versa $5,641 $800 - - - $5,641
-
MMBtu
06 2.2426: Use waste heat from flue gases to heat space conditioning air $27,530 $11,407 - - - $27,530
-
MMBtu
07 2.7135: Install occupancy sensors $323 $87 $323
4,480
kWh
- - -
08 2.3212: Optimize plant power factor $59,133 $75,790 - - $59,133 -
TOTAL RECOMMENDED $141,637 $89,575 $48,598
673,770
kWh
$735
-
kW-mo/yr
$59,133 $33,171
-
MMBtu
TOTAL IMPLEMENTED $109,027 $78,161 $44,253
613,523
kWh
- $59,133 $5,641
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs