ITAC Assessment: UM0149
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ITAC Assessment: UM0149
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Assessment Year 1999
Principal Product Metal Fittings
NAICS
n/a
SIC 3451: Screw Machine Products
Sales Range $5
M
to 10
M
# of Employees 91
Plant Area 51,000
ft2
Annual Production 6,110,846
pieces
Production Hrs. Annual 4,386
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $54,423 1,293,669
kWh
Electricity Demand $16,033 4,476
kW-mo/yr
Electricity Fees $580 -
Natural Gas $5,723 1,050
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $377,187 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,954

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4221: Install compressor air intakes in coolest locations $836 $500 $678
16,120
kWh
$158
-
kW-mo/yr
- - - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $618 $200 $500
12,016
kWh
$118
-
kW-mo/yr
- - - - - -
03 2.2437: Recover waste heat from equipment $2,322 $1,500 - - - $2,322
-
MMBtu
- - - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,107 $10,500 $4,627
110,199
kWh
$1,933
-
kW-mo/yr
- $(-2,453.0)
-
MMBtu
- - - -
05 2.8114: Change rate schedules or other changes in utility service $3,804 - - - $3,804 - - - - -
06 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $8,500 $40,000 - - - - $3,850
-
gal
$(-490.0) $5,140 -
07 4.511: Expand operations into unused space $357,000 $714,000 - - - - - - - $357,000
TOTAL RECOMMENDED $377,187 $766,700 $5,805
138,335
kWh
$2,209
-
kW-mo/yr
$3,804 $(-131.0)
-
MMBtu
$3,850
-
gal
$(-490.0) $5,140 $357,000
TOTAL IMPLEMENTED $9,954 $40,700 $1,178
28,136
kWh
$276
-
kW-mo/yr
- - $3,850
-
gal
$(-490.0) $5,140 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs