ITAC Assessment: UM0143
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ITAC Assessment: UM0143
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Assessment Year 1999
Principal Product Plastic Orthopedic Implants and Injection Molded Parts
NAICS
n/a
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $1
M
to 5
M
# of Employees 56
Plant Area 18,000
ft2
Annual Production 7,500
lb
Production Hrs. Annual 2,168
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,814 611,372
kWh
Electricity Fees $(-1,410.0) -
Natural Gas $1,022 160
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $204,502 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,107

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.7135: Install occupancy sensors $336 $300 $336
3,517
kWh
- -
02 2.6218: Turn off equipment when not in use $461 - $461
4,689
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $198 $500 $198
2,052
kWh
- -
04 3.5212: Regrind, reuse, or sell scrap plastic parts $1,836 $200 - $1,836
-
lb
-
05 3.5316: Contract a wood pallet recycling company $762 $200 - $762
-
lb
-
06 4.425: Eliminate/reduce redundant inspections $5,909 $3,434 - - $5,909
07 4.111: Add equipment/ operators to reduce production bottleneck $195,000 $10,000 - - $195,000
TOTAL RECOMMENDED $204,502 $14,634 $995
10,258
kWh
$2,598
-
lb
$200,909
TOTAL IMPLEMENTED $6,107 $3,934 $198
2,052
kWh
- $5,909
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs