ITAC Assessment: UM0139
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ITAC Assessment: UM0139
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Assessment Year 1999
Principal Product Assembly and Sequencing
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $1
M
to 5
M
# of Employees 66
Plant Area 55,000
ft2
Annual Production 1,200,000
pieces
Production Hrs. Annual 4,675
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $28,344 1,030,774
kWh
Electricity Demand $38,189 2,124
kW-mo/yr
Electricity Fees $7,619 -
Natural Gas $15,256 2,968
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,688 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $113,688

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
01 2.7111: Reduce illumination to minimum necessary levels $5,007 $450 $2,271
81,477
kWh
$2,736
-
kW-mo/yr
- - -
02 2.7111: Reduce illumination to minimum necessary levels $5,592 $165 $5,592
210,434
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,361 $1,200 $1,950
65,944
kWh
$2,411
-
kW-mo/yr
- - -
04 2.7291: Reschedule and rearrange multiple-source heating systems $6,852 $500 - - $6,852
-
MMBtu
- -
05 2.7447: Install vinyl strip / high speed / air curtain doors $1,465 $1,500 - - $1,465
-
MMBtu
- -
06 2.7229: Air condition only space necessary $12,009 $2,000 $2,513
89,683
kWh
$3,215
-
kW-mo/yr
$6,281
-
MMBtu
- -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $7,277 - - - - $7,277
-
lb
-
08 3.5316: Contract a wood pallet recycling company $1,125 - - - - $1,125
-
lb
-
09 4.111: Add equipment/ operators to reduce production bottleneck $70,000 $50,000 - - - - $70,000
TOTAL RECOMMENDED $113,688 $55,815 $12,326
447,538
kWh
$8,362
-
kW-mo/yr
$14,598
-
MMBtu
$8,402
-
lb
$70,000
TOTAL IMPLEMENTED $113,688 $55,815 $12,326
447,538
kWh
$8,362
-
kW-mo/yr
$14,598
-
MMBtu
$8,402
-
lb
$70,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs