| Assessment Year | 1999 |
|---|---|
| Principal Product | Plating and Painting |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 260 |
| Plant Area |
150,000
ft2
|
| Annual Production | 300,000,000
pieces
|
| Production Hrs. Annual | 8,112
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $439,856 | 8,311,255 |
kWh
|
$0.053 |
| Electricity Demand | $11,034 | 600 |
kW-mo/yr
|
$18.39 |
| Electricity Fees | $3,574 | - |
|
- |
| Natural Gas | $44,873 | 19,307 |
MMBtu
|
$2.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $686,687 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $353,580 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $2,000 | $2,000 |
$1,312
23,447
kWh
|
$688
-
kW-mo/yr
|
- | - | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $35,000 | $43,000 | - | - | - | $35,000 | |
| 03 | 3.4151: Minimize water usage | $35,600 | $5,500 | - | - |
$35,600
-
Tgal
|
- | |
| 04 | 3.4114: Replace city water with recycled water via cooling tower | $21,232 | $14,700 | - | - |
$21,232
-
Tgal
|
- | |
| 05 | 3.4111: Use closed cycle process to minimize waste water production | $259,748 | $13,300 | - | - |
$259,748
-
Tgal
|
- | |
| 06 | 3.3132: Use reverse osmosis to concentrate material | $307,747 | $800,000 | n/a | - | - |
$307,747
-
Tgal
|
- |
| 07 | 4.611: Begin a practice of predictive / preventative maintenance | $25,360 | $15,700 | - | - | - | $25,360 | |
| TOTAL RECOMMENDED | $686,687 | $894,200 |
$1,312
23,447
kWh
|
$688
-
kW-mo/yr
|
$624,327
-
Tgal
|
$60,360 | ||
| TOTAL IMPLEMENTED | $353,580 | $78,500 |
$1,312
23,447
kWh
|
$688
-
kW-mo/yr
|
$316,580
-
Tgal
|
$35,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs